Development of the HACCP System

The Hazard Analysis and Critical Control Points (HACCP) system is a science-based system designed to identify specific hazards and implement control measures to ensure the safety and quality of food products.

The Main Principles of the HACCP System:

Stages of Developing an HACCP Plan:

  • Assembling a team with the necessary expertise to develop and implement the HACCP plan.

  • Preparation of the Product/Raw Material Description:
    Creating a detailed description of the product or raw materials, including their characteristics and intended use.

  • Development and On-Site Verification of the Process Flow Diagram:
    Creating a flow diagram of the technological process and verifying its accuracy at the production site.

  • Establishment of Prerequisite Programs:
    Setting up foundational programs to ensure a hygienic environment and food safety.

  • Hazard Identification:
    Identifying potential hazards that may pose risks to food safety.

  • Determination of Critical Control Points (CCPs):
    Identifying the stages in the process where control is essential to address significant hazards.

  • Setting Critical Limits for CCPs:
    Establishing measurable limits for each CCP to ensure effective risk control.

  • Establishing and Verifying Monitoring Systems at Each CCP:
    Defining procedures to monitor CCPs and verifying the effectiveness of these systems.

  • Defining Corrective Actions:
    Determining the steps to take when monitoring shows a CCP is not under control.

  • Preparation of Verification Procedures and Documentation:
    Developing procedures to verify the overall system and maintaining accurate records and documentation.

  • Determining Risk Factors:
    Identifying potential hazards that could compromise food safety.

  • Identifying Critical Control Points (CCPs):
    Determining the stages in the process where control is essential to prevent, eliminate, or reduce risks.

  • Establishing Critical Limits for Each CCP:
    Defining measurable limits that differentiate acceptable and unacceptable levels to ensure effective risk prevention, elimination, or reduction.

  • Drawing a Line Between Acceptable and Unacceptable:
    Setting criteria to distinguish what is safe and what is not, ensuring the prevention, elimination, or reduction of identified risks.

  • Implementing Effective CCP Monitoring and Verification Procedures:
    Establishing and carrying out procedures to monitor and verify the control of CCPs.

  • Defining Corrective Actions for CCP Deviations:
    Determining actions to be taken when monitoring indicates a CCP is not under control.